Problems We Solve

Production and Labor Performance

  • Low Productivity and Outputs
  • Poor Efficiencies / OEE / Excesive Downtime
  • Excess Indirect Labor Cost / Overtime
  • Start-up Delays
  • Unbalanced Work Distribution
  • Non Value Added Work
  • Unclear, lagging or inexistent Performance Systems
  • Long or inconsistent product Change - Overs
  • SKU Unbalances / Planning Deficiencies
Two factory worker discussing project on tablet computer.

Safety and Quality

  • Unsafe Conditions
  • Constrained Environments
  • Repeated Accidents (Workers Comp.)
  • Quality and Food Safety Deviations
  • Internal Audit Findings
  • SQF Findings
  • Sanitation Non-Conformances

Material Yield

  • Inventory Write-offs
  • Product Giveaway
  • High Scrap
  • Poor or Inconsistent Product Quality
  • Product "Re-Work"
  • Material Variances (Cost, Price, Usage, Mix, Yield, Labor Cost)

Tools and Disciplines to Make it Happen!

Logo Icon

Tools

  • Waste Reduction and Value Add
  • Visual management
  • Standarized Work
  • Statistical Process Control
  • One Piece Flow (TAKT)
  • Values Stream Mapping
  • Fishbone and 5 Why
  • Sanitation Swimlanes
  • Equipment Centerlines
Union Icon

Disciplines

  • Gemba Kaizen
  • 5 S (Seiri, Seiton, Seiso, Seiketsu and Shitsuke)
  • SMED (Quick Changeover)
  • Yield Reduction
  • Kanban
  • Lean Management
  • Problem Solving (PDCA)
  • Lean Sanitations Strategies
  • OEE and SMED

Tell us about the problems

Problems are Opportunities for Improvement

Contact Us